Day 2
Day 2

Slikayara tunnel Rescue Chronicles: 41 Workers Freed in 17 Days – A Glimpse into Engineering Excellence: A Detailed Report

Overview of the Silkayara Tunnel and Recent Incident

The Silkayara Tunnel, situated in the picturesque valleys of Uttarakhand, gained national and international attention in recent weeks due to a collapse caused by surface loss and rock deformation. Connecting Dharasu to Yamunotri along National Highway 134, this 4.5-kilometer tunnel was under construction by Navayuga Engineering Construction Limited (NECL).

Let us try to understand the basics of Silkyara Tunnel. This tunnel is a part of the Chardham Mahamarg project launched by the Ministry of Road Transport and Highways (MoRTH). In March 2018, a budget of Rs. Rs 1383 crore was sanctioned for the construction of 4.531 km long two-lane bi-directional tunnel at Silkyara. The objective of the project was to connect Gangotri and Yamunotri axis under Radi Pass in Uttarakhand.

The tunnel was envisioned to reduce the snow-affected length of NH-134 (Dharasu-Barkot-Yamunotri Road) from 25.6 km to 4.531 km, provide all-weather connectivity and reduce travel time by 50 minutes. Can be done in 5 minutes.

NHIDCL (National Highways & Infrastructure Development Corporation Limited) signed a contract with Navyuga Engineering Pvt Ltd (NECL) for approximately Rs. 853.79 Crore on June 14, 2018. Although the work commenced on July 9, 2018, the project faced delays, with the current progress at 56%. The completion date is expected to be around May 14, 2024.

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On November 12, 2023, at 05:30 hrs, a collapse occurred 205m to 260m inside the tunnel from the Silkyara portal, trapping 41 workers. Immediate rescue efforts began, involving state agencies Indian Army / State Disaster Response Force (SDRF)/ National Disaster Response Force (NDRF), (MoRTH) Ministry of Road Transport & Highways /NHIDCL/(NHAI) National Highway Authority of India /(BRO) Border Road organisation and other state departments. Coordination efforts included supplying fresh air, oxygen, water, electricity, and food to the trapped workers.

Various measures were taken for early evacuation, including excavation with shotcreting, additional shotcrete machine deployment, and the involvement of geotechnical and geological experts. The removal of loose debris and the introduction of a 900 mm dia MS Steel Pipe with a Hydraulic Jack were also initiated.

All coordinated efforts are being made to evacuate the stranded workforce at the earliest, with continuous monitoring and assessment by experts and authorities.

Silkayara Tunnel Topography Important for the Geotechnical Engineer  
The Silkyara Tunnel is located in the Himalayan Mountain range, an area known for its unstable topography due to the ongoing collision of the Indian and Eurasian tectonic plates. This instability poses a significant challenge to tunnel construction.

latest interview with the director of NECL, he mentioned that the tunnel collapse was not a new occurrence. Still, this time, the incident gained attention due to the workers stuck inside the tunnel

Let’s look the specifics, The Silkyara Tunnel is being constructed through a layer of quartzite rock. Quartzite is a hard rock resistant to weathering and erosion. However, it can be brittle and susceptible to fracturing.

Note: It’s absolutely crucial to follow strict standard procedures during any construction. Opting for shortcuts is not just about financial losses; it directly jeopardizes human safety. Ignoring these protocols is not only reckless but potentially disastrous. Ensure adherence to procedures for everyone’s sake.

“Well, it is very important during any construction to follow the basic norms, especially for safety procedures. Construction projects entail not only monetary losses but also the potential for human loss if a single mistake is made. The planning phase is crucial, and the implementation is equally challenging, as various examples have shown.

Specifically, if we talk about the basic standard norms that were not followed at the Silkayara Tunnel:

  1. The safety route was not prepared, though it was planned during the tunnel’s planning phase but not implemented.

As per the Standard Operating Procedure (SOP), it is mandatory to develop an escape plan or safety route for use during an emergency. In line with Indian standard procedures, it is emphasized that the construction of emergency or safety routes is important for tunnels longer than 3 km. Initially, during the planning phase, a route was prepared, but unfortunately, it was not implemented during subsequent site visits or investigations. This oversight reflects a significant mistake and failure on the part of the organization.

As safety measures are crucial on construction sites, whether it involves building construction, bridge construction, or tunnel construction, adherence to standard norms is of utmost importance at every site. Alongside, meticulous planning is necessary for each project. As engineers or leaders of projects, it is our responsibility to consider every small detail and ensure the implementation of proper safety instructions on the site. This not only prioritizes the well-being of the workers but also contributes to cost savings for the project. By following safety protocols and guidelines, we can guarantee a secure and efficient construction process

Rescue Operation with Timeline.

The rescue operation for the trapped workers was a complex and challenging one. The workers were trapped in a section of the tunnel that was approximately 57 meters long. The rescue teams had to carefully remove the debris from the collapsed tunnel in order to reach the trapped workers. And rescued them,

Tunnel

Day 1 – November 12

Tunnel Collapse and Immediate Response

05:30 PM: A section of the Silkayra Tunnel collapses in Uttarakhand, trapping 41 workers.
Immediate Action was taken: NECL authorities initiate rescue operations, shoring up unstable structures, (Shotcrete) and clearing debris around 57 meters.

Day 2 – November 13

Lifeline Establishment and Communication Challenges

Supply lifeline (4 inches) established for rations and oxygen.
Communication hindered by falling debris; 2 workers injured.

Day 2
Tunnel

Day 3 – November 14

Drilling Commences with Local Auger Machine

Drilling begins with a locally sourced auger machine to create an escape passage through debris.

Day 4 – November 15

Drilling Slowdown and Deployment of Advanced American Auger Machine

Slow Drilling Progress: Work halts due to the auger machine’s slow performance.
Advanced Machinery Deployed: An advanced American auger machine is airlifted from Delhi to expedite the drilling process.

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Day 5

Day 5 – November 16:

American Auger Machine in Action and Worker Protests

American Auger Machine Deployed: Commences drilling 900mm pipes into the debris.
Worker Protests: Frustration among families leads to protests demanding faster rescue efforts.

Day 6 – November 17:

PMO Intervention and Multi-pronged Strategy

PMO’s Oversight: A team arrives to review and expedite rescue operations.
Multiple Approaches Adopted: Decision made to pursue multiple options, including vertical drilling and creating alternative escape channels.

PMO Intervention and Multi-pronged Strategy
Goverment OFficals

Day 8 – November 19

Gadkari’s Visit and Multi-pronged Approach

Union Minister Nitin Gadkari visits, meets trapped workers’ families.
Agencies strategize for a multi-pronged approach.

Day 9 – November 20

Major Breakthrough and Expert Arrival

Additional Supply Lifeline: A second supply lifeline with a six-inch pipe is established.
Australian Expert Arrives: Tunnelling expert Arnold Dix arrives to provide guidance and expertise.

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Tunnel

Day 10 – November 21

First Visual Contact and Drilling Advances

First Visual Contact: Rescuers establish visual contact using an endoscopic camera.
Drilling Advances: Significant progress as escape passage pipes are pushed 45 meters into the debris.
Trapped Workers Receive Hot Meals: Workers receive their first hot meals, boosting morale.

Day 12 – November 23

Drilling Challenges and Worker Resilience

Drilling Obstacle: The auger machine encounters an iron girder, slowing progress.
Workers’ Resilience: Trapped workers demonstrate remarkable resilience and patience.

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Tunnel

Day 13 – November 24

Mixed Approach and Workers’ Manual Effort

Shift in Strategy: A mixed approach combines auger drilling with manual debris removal by workers.

Day 14 – November 25

US Machine Entanglement and Army Assistance

US Machine Entanglement: Blades of the US-made auger machine hit metal obstacles and become entangled.
Army Personnel Deployed: Madras Sappers Regiments assist in removing the auger machine blades.

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Day 15 – November 26

Rat-hole Miners Enter the Scene

Army personnel (Madras Sappers regiments) brought in to remove auger blades.
Rat-hole Miners’ Expertise: Skilled rat-hole miners, specialized in small tunnels, manually burrow through debris towards trapped workers.

Day 17 – November 28:

Breakthrough and Rescue Operation

1:10 PM: Miners Achieve Breakthrough: Rat-hole miners achieve a crucial breakthrough.
7:12 PM: NDRF Team and Doctors Enter Pipe: NDRF personnel and doctors enter the 800mm pipe for assessment.
7:28 PM: First Worker Rescued: Vijay Horo is wheeled out on a stretcher, marking a significant milestone in the rescue operation.

Breakthrough and Rescue Operation
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